At Lift-Rite, our commitment to delivering tailored, high-quality solutions has once again been exemplified in a recent project for our client Van Oord. Tasked with fabricating and installing a custom spreader beam stand for the Sofia Offshore Wind Farm, we took on the challenge with determination, precision, and a focus on meeting the strictest industry standards.
Project Overview: Meeting High Standards on a Tight Schedule
The project presented a unique set of challenges, requiring us to design and manufacture a bespoke spreader beam stand that adhered to Van Oord’s exact specifications. With a tight mobilisation window, we had to ensure rapid turnaround without compromising on quality or safety. The project also demanded strict compliance with EN1090 standards, on-site installation support, and comprehensive quality assurance measures, including extensive Non-Destructive Testing (NDT).
Key Project Requirements
Client-Specific Fabrication: The custom spreader beam stand was designed and fabricated to meet Van Oord’s precise requirements, ensuring it was perfectly suited for use at the Sofia Offshore Wind Farm.
EN1090 Compliance: Our manufacturing process adhered to the highest industry standards, with full material traceability and proper fabrication qualifications to ensure the integrity and durability of the spreader beam.
On-Site Support: The project included on-site installation of foundation grillage and deck stiffeners, critical components that required expert handling to ensure proper alignment and stability.
Quality Assurance: We conducted thorough NDT and load testing to verify the structural integrity and performance of the spreader beam, ensuring it was fully ready for operational use.
Logistics Coordination: The spreader beam stand was assembled at our facility, with careful coordination of its transport to the Port of Tyne, responding effectively to a changing logistical brief.
Overcoming Challenges
- Tight Lead Time: The project’s tight mobilisation window required us to expedite the entire process, from design to delivery, while maintaining the highest standards of quality.
- Standards Compliance: Ensuring full adherence to EN1090 standards was critical, as it involved meticulous material traceability and adherence to stringent fabrication protocols.
- Complex Installation: Our team provided expert on-site support for the installation of foundation grillage and deck stiffeners, ensuring seamless integration and stability.
- Quality Control: Through rigorous NDT and load testing, we confirmed the structural soundness of the spreader beam, ensuring it met all operational requirements.
- Logistics: Coordinating the transport of the spreader beam to the Port of Tyne was a complex task, requiring careful planning and execution to fit within the overall project timeline.
Our Solution
Precision Fabrication: We worked closely with Van Oord throughout the project to ensure the spreader beam stand was fabricated exactly to their specifications, meeting all design and performance criteria.
Rigorous Quality Assurance: Our team conducted full NDT and load testing, verifying the spreader beam’s structural integrity and readiness for use at the Sofia Offshore Wind Farm.
Expert Installation: We provided comprehensive on-site support, ensuring the proper installation of foundation grillage and deck stiffeners, key components for the project’s success.
Seamless Logistics: Through detailed planning and execution, we coordinated the transport of the spreader beam stand to the Port of Tyne, overcoming logistical challenges to meet the client’s deadlines.
The Result: A Successful Project Delivered On Time
Thanks to the hard work and dedication of our team, the project was completed on time, meeting all of Van Oord’s specifications and industry standards. The spreader beam stand was successfully delivered to the Port of Tyne, ready for deployment at the Sofia Offshore Wind Farm. This project underscores Lift-Rite’s unwavering commitment to quality, safety, and exceeding client expectations.
Key Achievements:
- On-Time Delivery: We seamlessly met the client’s tight mobilisation window, ensuring the project stayed on schedule.
- Standards Compliance: Full adherence to EN1090 standards with complete material traceability was maintained throughout the project.
We are incredibly proud of the team’s efforts in delivering another successful project. At Lift-Rite, we remain committed to providing top-tier solutions for our clients, no matter the challenge.
For more information about our services or to learn how we can support your lifting needs, please contact us.
