Using Finite Element Analysis (FEA) To Ensure Our Products Optimise Performance and Ensure Cost Effectiveness

Innovation is a core value at Lift-Rite, and we are always using advanced engineering techniques like Finite Element Analysis (FEA) to ensure our products perform to the very highest standards.

What is Finite Element Analysis?

Finite Element Analysis (FEA) is a computer-based tool used for predicting the response of structures and materials to real-world conditions. This could be the forces exerted on a structure by heavy loads, the impact of vibration or the effects of thermal changes, all of which are simulated virtually.

The underlying principle of FEA is to break down any complex structure into simpler, smaller parts that are easier to analyse. These small parts are called ‘finite elements’ because they are bounded in terms of their size and shape. These finite elements are then calculated separately, leading to a relatively simpler and easier set of calculations. They elements are then combined in order to get a complete picture of the entire structure.

The Process of FEA

At Lift-Rite we use FEA to ensure all our products perform in real work situations.  We break the FEA process into:

Model creation: With an initial product supplied, we draw a digital model of the structure. For Lift-Rite products, this includes anything from a pallet jack to a lifting mechanism.

Mesh generation: The model is cut up into a large number of small, finite elements. This step is critical to the accuracy of the analysis: the more elements used, the finer the mesh, and usually, the more accurate the results.

Applying loads and boundary conditions: the conditions of the real world, such as forces, pressure, temperature, or vibration are applied to the model. The FEA software predicts how those will affect each element.

Resolving solutions: The applied forces are resolved for each element, assessing the levels of stress at each point and reporting levels of material utilisation.

Results Interpretation: After the FEA solver has completed the analysis, the results are inspected. Engineers check the locations of high stress, deformation, heat transfer or other factors that could compromise the integrity and performance of the structure.

How FEA Benefits Lift-Rite’s Product Development

Prediction of Performance under Stress: Using FEA, we can predict how a material will perform under specific loading or working conditions. This allows us to know with confidence that our products will resist applied loads and remain constantly dependable in the most extreme conditions.

Design Optimisation: FEA can quickly identify areas of high stress or weakness within a model that our engineers can then refine, saving time and material costs by optimising the structure to be stronger or lighter or redesigned where necessary.

Safety Assurance: Safety is paramount at Lift-Rite. FEA allows us to test our equipment in the most extreme conditions, giving us the reassurance the product will not fail when used in the real world. Whether it’s a hot environment or a low temperature, consistent high pressure or operation with heavy loads, we know FEA gives our products the assurance our customers demand.

Cost efficiency: Physical prototypes are eliminated since there are so many different design scenarios that can be virtually assessed in a short amount of time. This saves materials, reduces development costs and helps to quickly cut down on the turnaround time of production.

Real-World Applications of FEA at Lift-Rite

We use FEA at all stages of product development. For example, when we develop a new lifting beam, we can use FEA to analyse the way the beam will react to the dynamic forces present when the beam is used to lift and suspend loads over a long period of time, in order to ensure that the structural integrity will be preserved every time the beam is used.

Likewise, with FEA, companies can determine the suitability of a custom lifting solution for a particular scenario. The solution might be something as straightforward as adapting a standard design, or it might be a completely new design, but in either case FEA will provide information about how slight changes in design detail will affect the product’s performance or lifespan.

Conclusion

FEA is a must-use tool in modern engineering, and at Lift-Rite we use FEA to improve the function, safety and efficiency of the material handling products we ship daily. By seeing and predicting how real-world forces and conditions affect our equipment, we’re able to get innovative, usable products to market quicker without sacrificing the stringent requirements of our customers.

Utilising FEA, as part of our ongoing product development process, Lift-Rite continues to remain at the cutting edge of modern technology, ensuring our products continually deliver on cost effectiveness and performance in some of the most demanding environments.

At Lift-Rite, our commitment to delivering tailored, high-quality solutions has once again been exemplified in a recent project for our client Van Oord. Tasked with fabricating and installing a custom spreader beam stand for the Sofia Offshore Wind Farm, we took on the challenge with determination, precision, and a focus on meeting the strictest industry standards.

Project Overview: Meeting High Standards on a Tight Schedule

The project presented a unique set of challenges, requiring us to design and manufacture a bespoke spreader beam stand that adhered to Van Oord’s exact specifications. With a tight mobilisation window, we had to ensure rapid turnaround without compromising on quality or safety. The project also demanded strict compliance with EN1090 standards, on-site installation support, and comprehensive quality assurance measures, including extensive Non-Destructive Testing (NDT).

Key Project Requirements

Client-Specific Fabrication: The custom spreader beam stand was designed and fabricated to meet Van Oord’s precise requirements, ensuring it was perfectly suited for use at the Sofia Offshore Wind Farm.

EN1090 Compliance: Our manufacturing process adhered to the highest industry standards, with full material traceability and proper fabrication qualifications to ensure the integrity and durability of the spreader beam.

On-Site Support: The project included on-site installation of foundation grillage and deck stiffeners, critical components that required expert handling to ensure proper alignment and stability.

Quality Assurance: We conducted thorough NDT and load testing to verify the structural integrity and performance of the spreader beam, ensuring it was fully ready for operational use.

Logistics Coordination: The spreader beam stand was assembled at our facility, with careful coordination of its transport to the Port of Tyne, responding effectively to a changing logistical brief.

Overcoming Challenges

  1. Tight Lead Time: The project’s tight mobilisation window required us to expedite the entire process, from design to delivery, while maintaining the highest standards of quality.
  2. Standards Compliance: Ensuring full adherence to EN1090 standards was critical, as it involved meticulous material traceability and adherence to stringent fabrication protocols.
  3. Complex Installation: Our team provided expert on-site support for the installation of foundation grillage and deck stiffeners, ensuring seamless integration and stability.
  4. Quality Control: Through rigorous NDT and load testing, we confirmed the structural soundness of the spreader beam, ensuring it met all operational requirements.
  5. Logistics: Coordinating the transport of the spreader beam to the Port of Tyne was a complex task, requiring careful planning and execution to fit within the overall project timeline.

Our Solution

Precision Fabrication: We worked closely with Van Oord throughout the project to ensure the spreader beam stand was fabricated exactly to their specifications, meeting all design and performance criteria.

Rigorous Quality Assurance: Our team conducted full NDT and load testing, verifying the spreader beam’s structural integrity and readiness for use at the Sofia Offshore Wind Farm.

Expert Installation: We provided comprehensive on-site support, ensuring the proper installation of foundation grillage and deck stiffeners, key components for the project’s success.

Seamless Logistics: Through detailed planning and execution, we coordinated the transport of the spreader beam stand to the Port of Tyne, overcoming logistical challenges to meet the client’s deadlines.

The Result: A Successful Project Delivered On Time

Thanks to the hard work and dedication of our team, the project was completed on time, meeting all of Van Oord’s specifications and industry standards. The spreader beam stand was successfully delivered to the Port of Tyne, ready for deployment at the Sofia Offshore Wind Farm. This project underscores Lift-Rite’s unwavering commitment to quality, safety, and exceeding client expectations.

Key Achievements:

  • On-Time Delivery: We seamlessly met the client’s tight mobilisation window, ensuring the project stayed on schedule.
  • Standards Compliance: Full adherence to EN1090 standards with complete material traceability was maintained throughout the project.

We are incredibly proud of the team’s efforts in delivering another successful project. At Lift-Rite, we remain committed to providing top-tier solutions for our clients, no matter the challenge.

For more information about our services or to learn how we can support your lifting needs, please contact us.

Lift-Rite is proud to be accredited by the Lifting Equipment Engineers Association (LEEA), a globally recognised authority in the lifting industry. This accreditation is not just a significant hallmark for our company but is also a testament to our commitment to the highest standards of quality, safety, and professionalism in everything we do.

What is the LEEA Accreditation?

The Lifting Equipment Engineers Association (LEEA) is the leading trade association for all those involved in the lifting industry worldwide. LEEA provides expert training, rigorous assessments, and authoritative guidance on lifting equipment safety. Companies that earn LEEA accreditation undergo a thorough and continuous auditing process, ensuring that they adhere to the highest standards of technical competence and operational safety.

The Importance of LEEA Accreditation in the Lifting Industry

In the lifting industry, where the stakes are high and the margin for error is minimal, the LEEA accreditation serves as a hallmark of excellence. Here’s why this accreditation is so crucial:

  1. Assurance of Quality and Safety: Lifting operations involve heavy machinery and complex processes that can pose significant risks if not managed correctly. The LEEA accreditation ensures that Lift-Rite adheres to stringent safety protocols and operates with the utmost competence, reducing the risk of accidents and ensuring the safety of our clients and staff.
  2. Enhanced Trust and Credibility: For clients, working with a LEEA-accredited company like Lift-Rite provides peace of mind. It is an assurance that the equipment we supply, inspect, and maintain meets the highest standards of quality and safety. This trust is vital in an industry where the reliability of equipment can mean the difference between a job well done and a potentially hazardous situation.
  3. Commitment to Continuous Improvement: LEEA accreditation is not a one-time achievement but a continuous commitment to maintaining and improving standards. Lift-Rite will undergo regular audits and assessments by LEEA, ensuring that we remain at the forefront of industry developments and consistently deliver the best possible service to our clients.
  4. Compliance with Industry Standards: The lifting industry is governed by a myriad of regulations and standards. LEEA accreditation guarantees that Lift-Rite is not only compliant with current regulations but also up-to-date with the latest industry advancements. This ensures that our clients are always working with the safest and most efficient lifting solutions available.

Why LEEA Accreditation Matters for Lift-Rite

For Lift-Rite, earning the LEEA accreditation is a significant milestone that reflects our dedication to excellence. It underscores our commitment to providing our clients with the safest, most reliable, and innovative lifting solutions on the market. This accreditation is a validation of our technical expertise, our rigorous approach to safety, and our focus on delivering exceptional customer service.

Moreover, the LEEA accreditation sets Lift-Rite apart in a competitive industry, showcasing our ability to meet the highest industry standards. It is a powerful endorsement that reinforces our reputation as a trusted partner in the lifting industry.

Looking Ahead

The LEEA accreditation is a commitment to ongoing improvement, innovation, and excellence. Lift-Rite will continue to invest in our people, our processes, and our technology to ensure that we remain at the cutting edge of the lifting industry.

We remain committed to serving our clients with the quality and safety that LEEA accreditation represents.

For more information about our services or to learn how we can support your lifting needs, please contact us.

At Lift-Rite innovation meets precision. Our design and fabrication services stand at the forefront of the lifting and rigging industry, offering bespoke solutions that cater to the unique requirements of our clients. Whether you need custom-designed equipment or precision-manufactured components, Lift-Rite delivers excellence in every project. In this blog, we’ll explore the myriad benefits and features of our design and fabrication services, demonstrating why Lift-Rite is the preferred partner for your bespoke lifting and rigging needs. 

Comprehensive Design Services 

At Lift-Rite, we understand that every project is unique, and standard solutions often don’t fit the bill. Our comprehensive design services are tailored to address your specific requirements, ensuring optimal functionality, safety, and performance. 

  • Custom Solutions: Our team of experienced engineers and designers work closely with you to understand your project’s needs and constraints. We develop custom solutions that precisely match your specifications, ensuring seamless integration with your existing systems. 
  • Advanced Technology: Utilising the latest design software and tools, we create detailed 3D models, analysis and simulations. This advanced technology allows us to visualise the final product, identify potential issues, and make necessary adjustments before manufacturing begins. 
  • Collaborative Approach: We believe in a collaborative approach, involving our clients at every stage of the design process. This ensures that the final product not only meets but exceeds your expectations. 

Precision Manufacturing Services 

Lift-Rite’s fabrication capabilities are second to none. Our state-of-the-art facilities and skilled workforce enable us to produce high-quality components and equipment that adhere to the strictest industry standards. 

  • High-Quality Materials: We source only the best materials for our manufacturing processes, ensuring durability, reliability, and long-term performance of the final products. 
  • Rigorous Quality Control: Quality is at the heart of everything we do. Our rigorous quality control measures include thorough inspections and testing at every stage of production, ensuring that every product meets our exacting standards. 

Benefits of Lift-Rite’s Design and Fabrication Services 

Choosing Lift-Rite for your design and manufacturing needs comes with a host of benefits: 

  • Tailored Solutions: Our custom design services ensure that you receive solutions perfectly suited to your specific requirements, enhancing the efficiency and safety of your operations. 
  • Expertise and Experience: With years of experience in the industry, our team possesses the expertise needed to tackle even the most complex projects. We bring innovative solutions to the table, informed by a deep understanding of lifting and rigging challenges. 
  • Integrated Services: By providing both design, manufacturing and testing services, we offer a seamless experience from concept to completion. This integrated approach minimises delays and ensures consistency in quality and performance. 
  • Cost-Effective: Our efficient processes and advanced technology allow us to deliver high-quality products at competitive prices. Investing in custom-designed and precisely manufactured equipment can lead to significant long-term savings through improved performance and reduced maintenance costs. 

Real-World Applications 

Lift-Rite’s design and fabrication services have been instrumental in a wide range of industries and applications, including: 

  • Offshore and Subsea: Custom lifting and rigging solutions designed to withstand the harsh conditions of offshore and subsea environments, ensuring safety and reliability in critical operations. 
  • Construction: Tailored equipment for construction projects, enhancing site safety and operational efficiency. 
  • Industrial Manufacturing: Precision-manufactured components that integrate seamlessly into existing systems, improving productivity and reducing downtime. 

Commitment to Innovation and Excellence 

At Lift-Rite, we are committed to pushing the boundaries of innovation and excellence. Our design and fabrication services are a testament to this commitment, delivering bespoke solutions that address the evolving needs of our clients. 

Partner with Lift-Rite 

Elevate your lifting and rigging operations with Lift-Rite’s expert design and fabrication services. Explore our extensive range of capabilities and discover how we can support your next project with custom-designed, precision-manufactured solutions. Visit our Design and Manufacturing page for more information, or contact us directly to discuss your requirements. 

Tel: 0191 234 3366 

Connect on LinkedIn 

At Lift-Rite we take pride in offering market leading lifting and rigging solutions tailored to meet your specific needs. Whether you’re looking to purchase or hire equipment, our comprehensive range of products and services is designed to deliver exceptional performance, safety, and reliability. In this blog, we’ll delve into the benefits and features of our sales and hire services, demonstrating why Lift-Rite is the trusted partner for a wide range of industries. 

Extensive Product Range for Sale and Hire 

At Lift-Rite, we understand that different projects require different solutions. That’s why we offer a wide array of lifting and rigging equipment available for both sale and hire. Our product categories include: 

  • Cranes and Hoists: From lightweight portable hoists to robust cranes capable of handling the heaviest loads, we have equipment to suit every need. Our products are sourced from leading manufacturers, ensuring top quality and reliability. 
  • Slings and Shackles: The core accessories for nearly all lifting operations, our slings and shackles are available in a full range sizes and capacities. 
  • Test Weights and Load Cells: Precision is crucial in lifting and load testing operations, and our test weights and load cells ensure accurate measurements and safe load handling. 
  • Water Bags and Load Testing Equipment: Ideal for load testing applications, our water bags, cradles and test weights provide a versatile and efficient solution for verifying load capacities and ensuring operational safety. 

Benefits of Hiring from Lift-Rite 

Choosing to hire equipment from Lift-Rite comes with numerous advantages: 

  • Cost-Effective: Hiring equipment can be a more affordable option for short-term projects or when specific equipment is needed only occasionally. It eliminates the need for large capital expenditures and reduces maintenance and inspection costs. 
  • Flexibility: Our hire services offer flexibility, allowing you to access the right equipment when you need it. Whether it’s for a one-off project or a temporary increase in workload, we have the resources to meet your demands. 
  • Expert Support: Our team of experts is always on hand to provide guidance and support, from selecting the right equipment to offering technical assistance during your project. We ensure you have everything you need for a successful operation. 

 

Advantages of Purchasing from Lift-Rite 

For those looking to invest in lifting and rigging equipment, Lift-Rite offers unparalleled benefits: 

  • Quality Assurance: All our products for sale are rigorously tested and meet the highest industry standards of traceability. You can trust in the quality and durability of every piece of equipment we offer. 
  • Long-Term Value: Purchasing equipment is an excellent long-term investment, providing continuous access to the tools you need without the recurring costs associated with hiring. 
  • Customisation: We understand that different projects have unique requirements. That’s why we offer customisation options to tailor our products to your specific needs, ensuring optimal performance and safety. 
  • Comprehensive Support: Our relationship with customers doesn’t end at the point of sale. We provide ongoing support, including maintenance services, spare parts, and technical assistance to ensure your equipment remains in top condition. 

Why Choose Lift-Rite? 

Lift-Rite stands out in the industry for several reasons: 

  • Experience and Expertise: With years of experience in the lifting and rigging sector, our LEEA accredited team possesses deep knowledge and expertise, allowing us to offer solutions that are both innovative and practical. 
  • Customer-Centric Approach: We prioritize our customers’ needs and work closely with them to understand their challenges and deliver tailored solutions. Our commitment to exceptional customer service sets us apart. 
  • Safety and Reliability: Safety is at the core of everything we do. All our equipment and services are designed to ensure the highest levels of safety and reliability, giving you peace of mind during your operations. 
  • Innovative Solutions: We are dedicated to staying at the forefront of industry advancements, continuously improving our products and services to provide cutting-edge solutions that drive efficiency and productivity. 

Get in Touch 

Whether you need to purchase or hire lifting and rigging equipment, Lift-Rite is your trusted partner. Explore our extensive product range and discover how our sales and hire services can support your next project. Visit our Sales and Hire page for more information, or contact us directly to discuss your requirements. 

Tel: 0191 234 3366 

Connect on LinkedIn 

Lift-Rite are pleased to get our latest test weight tray on to the market, with a whopping capacity of 400t!

We have often been asked about supplying test weights in the 250t to 400t range previously.  The only solution would be to provide a pair of cradles, but that would come with a complex rigging arrangement.  Our new cradle keeps things simple with a single beam and only one tray to lift.

With our extensive test weight hire fleet to load up on to the tray, big load tests are easier than ever.

The 400t tray is the crown jewel of our hire fleet, which also comprises of 25t, 50t, 100t, 150t, 200t and 250t cradles in various configurations, offering a wide range of rigging solutions and arrangements.

Give us a call or drop us a line to see how we can support your load test requirements.

0191 234 3366
sales@lift-rite.com
www.lift-rite.com

 

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Lift-Rite are looking to add a lifting equipment inspection and test engineer to the team.

Our work takes us around the country, supporting clients in a range of nationally important sectors including energy, defence, transport & civils and our projects are varied and interesting.

You will often be working on site in a small team and will have to solve problems and develop solutions to specific on site challenges. You will be on the front line of our services and will be expected to communicate effectively with clients, suppliers, sub-contractors and management.

The Role

  • Reporting to Test and Inspection Team Lead, carrying out test, inspection and installation work for lifting equipment and safety systems, both in the workshop and on client sites.
  • Previous experience of lifting accessories and equipment is required.
  • You will comply with company QHSE requirements, with a particular focus on personal safety and that of any individuals working alongside.
  • You will have knowledge and experience of hand and power tools.
  • Attention to detail is required both during the inspections and when completing post inspection paperwork which will be submitted to clients.
  • Role may involve long hours, night shift or weekend work. Overtime rates are paid for all excess hours.
  • There will be travel around the North East and further afield within the UK requiring periods away from home. A driving licence would be preferred.
  • Previous LEEA qualifications, FLT & overhead crane would be beneficial, however training will be provided for the right candidate.

What we Offer

  • A competitive hourly rate with overtime opportunities.
  • Day-shift working hours, generally 0730 to 1630, Monday to Thursday. 1230 finish on a Friday.
  • 25 days holiday.
  • Contributory pension scheme.
  • Bike to work scheme.
  • Training and development opportunities.

If you’re interested in joining the team, please send an up to date CV and cover letter through to sales@lift-rite.com.

 

 

Lift Rite New 2018

Hot on the heels from our successful full membership audit for LEEA, we are pleased to have followed this up with certification to the EN1090-1 standard and our ISO9001 recertification, demonstrating our commitment to delivering quality products to our clients and guaranteeing our credibility as a fabricator.ISO 9001 Colour

Lift-Rite have just completed the engineering, build, test and installation of a bespoke telescopic 5t crane system for our client in London.

 

The site itself was just around the corner from St Paul’s Cathedral, as central London as you can get!  This made site access very tight and a lack of material handling solutions meant we had to be fully self sufficient when unloading, moving and lifting the crane components and finding a number of unreported changes on site just added to the challenge.  After four days on site our team of four were triumphant and had the system up and running.  We will return in a few weeks to carry out the load test and get the system in service.

 

If you have any bespoke #lifting, #fabrication or #testing requirements, give us a call to see how we can help.

 

0191 234 3366
sales@lift-rite.com
www.lift-rite.com

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Photo 1 Photo 2 Newcastle Juniors

 

Lift-Rite are delighted to have been given the opportunity to sponsor Newcastle City Juniors for the 2022-2023 season, supplying rain jackets to help keep the players dry and warm pre-match and whilst on the touchline.

We’ll be following the progress of the team closely and wish the squad all the best for the coming season.

#local #junior #football #sponsorship